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Experimental Study on Prototype Monitoring of Placement and Thermal Evolution of Rock-Filled Concrete in Cold Regions
WANG Tie-zhu, YANG Jia-qi, WANG Hai-yang, HUANG Qiang, KANG Nan-nan, WANG Teng-fei
Journal of Changjiang River Scientific Research Institute ›› 2026, Vol. 43 ›› Issue (10) : 184-192.
PDF(9454 KB)
PDF(9454 KB)
Experimental Study on Prototype Monitoring of Placement and Thermal Evolution of Rock-Filled Concrete in Cold Regions
[Objective] Rock-Filled Concrete (RFC) naturally mitigates thermal cracking due to its low hydration heat and reduced cement consumption, its application in extreme winter conditions remains insufficiently explored. Previous studies have predominantly focused on mild climates or early-stage temperature fields under normal conditions. Through in-situ prototype monitoring of an RFC placement lift during winter construction in cold region, this study systematically evaluates pouring feasibility, determines critical construction control points, and establishes effective temperature control and crack prevention protocols for freezing environments. [Methods] A comprehensive field experiment was conducted at the Hami RFC sediment check dam project in Xinjiang, China. To capture high-resolution real-time data, 20 compactness and 18 temperature sensors were precisely embedded within the placement lift. The monitoring period covered the complete SCC filling process and the early-age curing phase. To evaluate thermal insulation strategies, the study comparatively monitored the internal temperature responses of concrete cured behind standard steel formworks versus precast concrete formworks equipped with built-in insulation layers. [Results] (1)SCC successfully submerged all 20 compactness and 18 temperature sensors, demonstrating excellent filling density and overcoming potential sub-zero temperature viscosity issues. During pouring, the free liquid surface of the SCC exhibited a stable rising slope of 0.066; specifically, for every 6.6 cm increase in liquid height at the pouring point, the leading edge extended exactly 1 meter. (2)Spatiotemporal monitoring revealed that high-temperature gradients were predominantly localized near the anti-seepage layer and free faces, with no significant gradients within the interior of the placement lift. The internal temperature difference within the anti-seepage layer stabilized at approximately 2 ℃, while the overall internal temperature was maintained between 3 ℃ and 5 ℃.(3) Internal curing temperatures remained within a reasonable developmental range. Prior to 40 days of age, the middle region temperature remained above 10 ℃, and the interface between the anti-seepage layer and rockfill stayed above 5 ℃.(4) The peak temperature inside the standard steel formwork was 9 ℃ to 10 ℃ lower than inside the insulated concrete formwork. The precast concrete formwork with built-in insulation demonstrated superior thermal retention, keeping boundary temperatures above 5 ℃ for the crucial first 28 days.(5) Despite three rapid temperature drops and snowfalls within the first month, rigorous surface inspections confirmed the complete absence of surface cracks. [Conclusions] Empirical findings robustly validate the feasibility of executing RFC construction in harsh, low-temperature winter environments without compromising structural compactness or integrity. The study identifies two critical periods requiring stringent temperature control due to high-temperature gradients in the anti-seepage layer: (1) the peak temperature stage, occurring approximately 2 days post-pouring, and (2) periods immediately following rapid temperature drops, particularly within 1 to 4 weeks before internal hydration heat fully subsides. During this latter period, the superimposition of residual stress, caused by the evolving elastic modulus of the maturing SCC, and temperature stress creates high surface cracking risks. To mitigate these risks, implementing robust thermal insulation at free faces is paramount. Utilizing precast concrete formworks with built-in insulation is recommended as a standard construction measure in cold regions. Furthermore, rigorous thermal insulation covering and regular inspections must be mandated for at least one month following the pour. Proactively monitoring environmental temperature fluctuations and applying immediate protective measures during rapid temperature drops successfully prevents the propagation of early-age thermal cracks in cold-region RFC dams.
RFC / winter construction in cold regions / SCC / free liquid surface / temperature rise process / rapid temperature drop
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A model of association rule mining for the mid-term water cooling parameters is established to tackle the interference of redundant construction data on analyzing the correlation between daily cooling rate and water-cooling parameters. First, the main factors affecting the daily cooling rate are determined, and then the quantitative association rules are extracted from the history monitoring data of dam temperature. On such basis, the main control parameters are determined so as to optimize the mid-term water cooling measures. Results suggest that the water-cooling temperature should be controlled within (14.6,14.8]℃ so as to meet requirements, the initial temperature of concrete should be in (17.7,18.5]℃, and water flow rate between (15.0,22.5] L/min. Water flow rate should be regarded as control focus, so the initial value of cooling flow rate can be preset as within (15.0,22.5] L/min. The research finding is of guiding significance for deciding mid-term cooling measures.
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堆石混凝土(rock-filled concrete,RFC)作为一种由大块堆石和自密实混凝土(self-compacting concrete,SCC)组成的非均质材料,浇筑前后的温度分布与常规混凝土有着较大区别。通过开展现场温度监测试验,获得了堆石混凝土在不同季节、不同位置、浇筑前后的温度变化数据,在此基础上进行了规律总结和理论分析。讨论了在浇筑前不同时空条件下堆石体温度分布的非均匀性,定量计算得到了气温对等效堆石体的影响深度约0.9 m;浇筑前堆石体的仓顶与仓底最大温差在夏季高温时能达到13℃;等效堆石体温度相比气温有约3 h的相位滞后。总结了在浇筑后不同季节的堆石混凝土温度变化规律,结果表明堆石和SCC在浇筑后的前8 h会进行快速的温度交换直到两者温度趋近一致;在混凝土温升过程中堆石体会辅助吸收SCC的部分水化热,降低了整仓堆石混凝土的温升;计算得到太阳辐射热引起的仓面上下游处的温度差异约3℃。该文研究结果对堆石混凝土的温度仿真数值计算以及可能的工程温控措施具有重要的参考意义。
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