Hydration and Strength Development of Cement Mortar for Shotcrete under Simulated Geothermal Environments

HE Yong-jia, HE Fan, MA Jie, ZHANG Yu-hao, LÜ Lin-nü

Journal of Changjiang River Scientific Research Institute ›› 2025, Vol. 42 ›› Issue (11) : 166-173.

PDF(11265 KB)
PDF(11265 KB)
Journal of Changjiang River Scientific Research Institute ›› 2025, Vol. 42 ›› Issue (11) : 166-173. DOI: 10.11988/ckyyb.20240899
Hydraulic Structure and Material

Hydration and Strength Development of Cement Mortar for Shotcrete under Simulated Geothermal Environments

Author information +
History +

Abstract

[Objective] A systematic investigation is conducted on the detrimental effects of high geothermal temperatures (up to 60 ℃) encountered during Sichuan-Tibet Railway tunnel construction on the performance of shotcrete mortar. The primary objectives are to elucidate the impacts of elevated temperature on hydration kinetics, mechanical strength development, and microstructural evolution, with a focus on understanding the paradoxical phenomenon of early-age strength enhancement versus long-term performance degradation. The research aims to identify critical temperature thresholds and underlying mechanisms responsible for material deterioration, providing insights essential for developing durable shotcrete formulations in geothermal environments. [Methods] Cement mortar specimens that simulated shotcrete (Ordinary Portland Cement, water-cement ratio of 0.5, sand-cement ratio of 1.5) incorporating a commercial alkali-free accelerator (8% dosage) were prepared and cured under controlled humidity at 20 ℃ (as a reference), 40 ℃, and 60 ℃. A multi-technique experimental approach was employed. Isothermal calorimetry was used to track hydration heat flow. The compressive strength was measured at 1, 3, 7, and 28 days. X-ray diffraction (XRD) and Fourier-transform infrared spectroscopy (FTIR) were employed to identify phase composition and transformation. Low-field nuclear magnetic resonance (LF-NMR) was utilized to quantify pore structure parameters. Scanning electron microscopy/backscattered electron (SEM/BSE) imaging was applied to characterize the microstructural morphology and interfacial transition zones between cement paste and aggregate. [Results] Elevated temperatures significantly accelerated early hydration. The 60 ℃ specimens achieved 1-day compressive strength that accounted for 64% of their 28-day reference strength, which was more than double the ratio observed at 20 ℃. Calorimetry revealed intensified and earlier heat release peaks at higher temperatures, indicating rapid C3A dissolution and AFt formation. However, temperatures ≥60 ℃ triggered severe microstructural degradation: XRD/FT-IR confirmed the destabilization of ettringite (AFt) and its conversion to weaker monosulfate (AFm), with AFm content increasing by 300% at 80 ℃. LF-NMR analysis demonstrated pore structure coarsening, with harmful pores (≥50 nm) increasing by 45% at 60 ℃ due to disordered hydration product precipitation and moisture loss. SEM/BSE imaging revealed thermal stress-induced microcracks (10-50 μm wide) at paste-aggregate interfaces and excessive CH crystallization. These synergistic effects caused pronounced strength regression—specimens at 60 ℃ peaked at 1-day strength (21.8 MPa) but declined to 34.9 MPa by 28 days, retaining only 78% of the strength exhibited by 20 ℃ controls. [Conclusion] This study identifies 60 ℃ as the critical threshold for irreversible shotcrete degradation in geothermal environments. Its principal innovation lies in decoupling the dualistic temperature response: while temperatures ≤40 ℃ enhance early strength through accelerated hydration, ≥60 ℃ induces multi-scale deterioration via AFt→AFm conversion, moisture loss-induced porosity, thermal microcracking, and pore coarsening. The quantified phase transformations and pore structure evolution provide a mechanistic explanation for long-term strength regression. These findings underscore the necessity of developing thermal-stable accelerators, optimizing binders with SCMs to suppress AFm formation, and implementing active cooling strategies for tunnels exceeding 60 ℃. The study establishes a scientific basis for designing high-performance shotcrete capable of withstanding extreme geothermal conditions in major infrastructure projects like the Sichuan-Tibet Railway.

Key words

shotcrete / quick-setting accelerator / high-temperature geothermal environment / hydration products / microstructure

Cite this article

Download Citations
HE Yong-jia , HE Fan , MA Jie , et al . Hydration and Strength Development of Cement Mortar for Shotcrete under Simulated Geothermal Environments[J]. Journal of Changjiang River Scientific Research Institute. 2025, 42(11): 166-173 https://doi.org/10.11988/ckyyb.20240899

References

[1]
WANG M, HU Y, LIU D, et al. A Study on the Heat Transfer of Surrounding Rock-supporting Structures in High-geothermal Tunnels[J]. Applied Sciences, 2020, 10(7): 2307.
The temperature distribution is one of the most vital parameters which should be fully considered in high geothermal tunnel design. For the purpose of studying the impact of temperature disturbance caused by construction on temperature distribution of surrounding rock and lining structure in a high geothermal tunnel, a new finite difference model for temperature prediction was proposed. Based on the abundant field test results, forecast analysis for the research of a high geothermal tunnel in this paper is made. The results indicate that the temperature of the surrounding rock near the tunnel sidewall decreases obviously in the first 14 days while that of the surrounding rock far away is stable after tunnel excavation, and the rock temperature showed three ways of change: undulate type (<2 m), decline type (2–5 m) and stable type (>5 m). There is a linear relationship between the initial rock temperature and the released heat of the surrounding rock. The radius of the heat-adjusting layer and the initial rock temperature presents a quadratic function relation. The lining concrete actually cures under the variable high-temperature environment and the real curing temperature decreases with time and becomes stable seven days later. The results would contribute to providing support for high geothermal tunnel research and design.
[2]
MI Z, HU Y, LI Q, et al. Effect of Curing Humidity on the Fracture Properties of Concrete[J]. Construction and Building Materials, 2018, 169: 403-413.
[3]
HU Y, WANG Q, WANG M, et al. A Study on the Thermo-mechanical Properties of Shotcrete Structure in a Tunnel, Excavated in Granite at nearly 90 ℃ Temperature[J]. Tunnelling and Underground Space Technology, 2021, 110:103830.
[4]
YUAN Q, PENG M, YAO H, et al. The Internal Temperature Field of Shotcrete in High Geothermal Tunnel and Its Effect on Microstructures and Mechanical Properties[J]. Construction and Building Materials, 2022, 335: 127507.
[5]
TONG Y, WANG Y, ZHANG S, et al. Study on Mechanical Properties of Basalt Fiber Shotcrete in High Geothermal Environment[J]. Materials, 2021, 14(24): 7816.
With the development of infrastructure, there are growing numbers of high geothermal environments, which, therefore, form a serious threat to tunnel structures. However, research on the changes in mechanical properties of shotcrete under high temperatures and humid environments are insufficient. In this paper, the combination of various temperatures (20 °C/40 °C/60 °C) and 55% relative humidity is used to simulate the effect of environment on the strength and stress–strain curve of basalt fiber reinforced shotcrete. Moreover, a constitutive model of shotcrete considering the effect of fiber content and temperature is established. The results show that the early mechanical properties of BFRS are improved with the increase in curing temperature, while the compressive strength at a later age decreases slightly. The 1-day and 7-day compressive strength of shotcrete at 40 °C and 60 °C increased by 10.5%, 41.1% and 24.1%, 66.8%, respectively. The addition of basalt fiber can reduce the loss of later strength, especially for flexural strength, with a increase rate of 11.9% to 39.5%. In addition, the brittleness of shotcrete increases during high temperature curing, so more transverse cracks are observed in the failure mode, and the peak stress and peak strain decrease. The addition of basalt fiber can improve the ductility and plasticity of shotcrete and increase the peak strain of shotcrete. The constitutive model is in good agreement with the experimental results.
[6]
NIU D, ZHANG S, WANG Y, et al. Effect of Temperature on the Strength, Hydration Products and Microstructure of Shotcrete Blended with Supplementary Cementitious Materials[J]. Construction and Building Materials, 2020, 264: 120234.
[7]
TANG Y, XU G, LIAN J, et al. Effect of Temperature and Humidity on the Adhesion Strength and Damage Mechanism of Shotcrete-surrounded Rock[J]. Construction and Building Materials, 2016, 124: 1109-1119.
[8]
FAN L, ZHANG Z, YU Y, et al. Effect of Elevated Curing Temperature on Ceramsite Concrete Performance[J]. Construction and Building Materials, 2017, 153:423-429.
[9]
郭文康, 王述银. 混凝土速凝剂的现状及最新进展[J]. 长江科学院院报, 2012, 29(11): 99-103.
(GUO Wen-kang, WANG Shu-yin. The Status and Latest Research Progress of Concrete Accelerators[J]. Journal of Yangtze River Scientific Research Institute, 2012, 29(11): 99-103. (in Chinese))
Alkali-free or low-alkali liquid concrete accelerator has been going to replace the traditional accelerator by its excellent performance, and to become the representative of new accelerator. In order to better understand the research progress of alkali-free or low-alkali liquid accelerator, we presented the products, performance characteristics, and the accelerating mechanism of new accelerator, and analyzed  the existing problems in its adaptability, stability, accelerating mechanism, products and price,  reasonable dosage, and application quality control. We also discussed directions of further researches in this aspect.              
[10]
XIE H, FENG P, LIU X, et al. A Novel Shotcrete Accelerator Prepared from Industrial Aluminum Mud Waste and Its Influence on Cement Hydration[J]. Construction and Building Materials, 2024, 435: 136882.
[11]
YE F, HE B, TIAN C, et al. Analysis of Mechanism, Properties and Existing Problems of Liquid Setting Accelerators[J]. European Journal of Environmental and Civil Engineering, 2022, 26(16): 8366-8389.
[12]
LING X, WU Q, YANG J, et al. Experiment Study on the Effect of Aluminum Sulfate-based Alkali-free Accelerator and the W/C on Cement Hydration and Leaching[J]. Materials, 2023, 16(6): 2165.
The alkali-free accelerator based on aluminum sulfate is widely used in shotcrete in tunnels. Long-term Ca-leaching of shotcrete may adversely affect the tunnels in a water-rich mountain. It is necessary to examine further the impact of the AS accelerator and w/c on cement hydration and leaching. In this study, all the cement pastes were cured in the environment with R.H. > 95% and 20 ± 1 °C for 60 days and leached in a running water test with 6 M NH4Cl at 1 cm/s. The hydration kinetics was characterized by isothermal calorimetry. Additionally, the microstructural and mineralogical alterations were characterized by XRD, SEM, MIP, and N2 absorption. The results show that (1) the AS accelerator affected the hydration kinetics of cement by stimulating early hydration and delaying the late silicate hydration, resulting in AS-accelerated cement pastes with rougher pore structure. As a result, the higher the dose of AS accelerator, the faster the cement pastes will leach. (2) Hydration kinetics of the accelerated cement are not affected by the w/c. The AS-accelerated cement pastes with lower w/c have a denser pore structure. So, the reduction in the w/c contributes to leaching resistance.
[13]
COLLEPARDI M. A State-of-the-art Review on Delayed Ettringite Attack on Concrete[J]. Cement and Concrete Composites, 2003, 25(4/5): 401-407.
[14]
REN G, TIAN Z, WU J, et al. Effects of Combined Accelerating Admixtures on Mechanical Strength and Microstructure of Cement Mortar[J]. Construction and Building Materials, 2021, 304: 124642.
[15]
钟白茜, 程麟. 用红外光谱分析钙矾石的转变[J]. 南京工业大学学报(自然科学版), 1983 (1):115-120.
(ZHONG Bai-qian, CHENG Lin. Analysis of the Transformation of Hemihydrate by Infrared Spectroscopy[J]. Journal of Nanjing University of Technology (Natural Science Edition), 1983 (1): 115-120. (in Chinese))
[16]
KALKREUTH J, ULLRICH A, GARBEV K, et al. Accelerated Carbonation of Hardened Cement Paste: Quantification of Calcium Carbonate via ATR Infrared Spectroscopy[J]. Journal of the American Ceramic Society, 2024, 107(4): 2627-2640.
[17]
TREZZA M A, LAVAT A E. Analysis of the System 3CaO·Al2O3-CaSO4·2H2O-CaCO3-H2O by FT-IR Spectroscopy[J]. Cement and Concrete Research, 2001, 31(6): 869-872.
[18]
LIU P, CUI S, LI Z, et al. Influence of Surrounding Rock Temperature on Mechanical Property and Pore Structure of Concrete for Shotcrete Use in a Hot-dry Environment of High-temperature Geothermal Tunnel[J]. Construction and Building Materials, 2019, 207: 329-337.
[19]
吴中伟. 混凝土科学技术近期发展方向的探讨[J]. 硅酸盐学报, 1979, 7(3): 262-270.
(WU Zhong-wei. An Approach to the Recent Trends of Concrete Science and Technology[J]. Journal of the Chinese Ceramic Society, 1979, 7(3): 262-270. (in Chinese))
[20]
LIU G, ZHAO J, ZHANG Z, et al. Mechanical Properties and Microstructure of Shotcrete under High Temperature[J]. Applied Sciences, 2021, 11(19): 9043.
High temperature is recognized as one of the extreme environments in the application of shotcrete which significantly deteriorate the performance of shotcrete. This paper reviews the mechanical properties and microstructure of shotcrete under high temperature. First of all, this paper reviews the cause of formation of high ground temperature. Based on these causes, the author establishes a heat transfer model with a spiral shape by introducing a multidimensional morphological formula into the heat conduction process. Then, the paper reviews the influence of high temperature on the mechanical and micro properties of shotcrete, the cooling technology under high temperature, and the optimization research technology of shotcrete. The author discusses the influence of high temperature on the thermal parameters and the deformation of shotcrete from the perspective of thermodynamics. Multiple studies have shown that the irregular movement and disorderly overlapping of molecules in the shotcrete caused by the high temperature environment result in the premature termination of the hydration reaction of cement in shotcrete. Finally, the author suggests the challenges of high-temperature shotcrete in term of the process structure, performance optimization, and application in special engineering fields. The research in this paper intends to give guidance to those conducting shotcrete research under high temperature, and to promote the further development of shotcrete technology.
[21]
SMANIOTTO S, NEUNER M, CORDES T, et al. Experimental Study of a Wet Mix Shotcrete for Primary Tunnel Linings: Part II: Shrinkage, Creep, Thermal and Hygral Behavior of Shotcrete[J]. Engineering Fracture Mechanics, 2022, 267: 108410.
[22]
CUI S, ZHU B, LI F, et al. Experimental Study on Bond Performance between Shotcrete and Rock in a Hot and Humid Tunnel Environment[J]. KSCE Journal of Civil Engineering, 2016, 20(4): 1385-1391.
PDF(11265 KB)

Accesses

Citation

Detail

Sections
Recommended

/