PDF(6491 KB)
Analysis and Case Study of Internal Forces in Nut Column Transmission System of Shiplifts
WANG Di, LIAO Le-kang, JIN Liao
Journal of Changjiang River Scientific Research Institute ›› 2025, Vol. 42 ›› Issue (8) : 144-152.
PDF(6491 KB)
PDF(6491 KB)
Analysis and Case Study of Internal Forces in Nut Column Transmission System of Shiplifts
[Objective] This study aims to establish an efficient and reliable mechanical model to accurately evaluate internal forces and stresses within the force transmission system of fully balanced rack-and-pinion vertical shiplifts, providing reliable theoretical foundations for engineering design, structural optimization, and safety assessment. [Methods] Based on a comprehensive analysis of the structural configuration, material properties, and loading conditions of the nut-column force transmission system, a novel semi-infinite double elastic coupling foundation beam model is proposed. In this approach, the nut column and adjustment beam were modeled as interacting elastic bodies while incorporating their mutual deformation and force transmission mechanisms. To describe axial load transmission at the interface with complex contact mechanics, exponential distribution functions were introduced. The model integrated elastic foundation beam theory with fundamental mechanics of materials, enabling the derivation of closed-form expressions for deflection, internal forces (bending moments and shear forces), and stresses (normal and shear) in both the nut column and adjustment beam. These expressions accurately characterized the distinct mechanical behavior of the force transmission system under different loading scenarios. [Results] Theoretical predictions were validated through physical model testing, yielding several key findings. (1) Model validation: At x=L=4 950 mm, both deflections and internal forces of the nut column and adjustment beam approached zero, demonstrating the validity of the semi-infinite beam assumption. This simplified boundary condition treatment and provided a novel analytical approach for similar structural systems. (2) Parameter sensitivity insights: By comparing results under two interface constraint assumptions with α=π and α=2π, the model revealed the significant impact of α on structural response. While the α=2π assumption yielded more conservative results, α=π aligned better with experimental data. (3) New understanding of stress distribution: Contrary to conventional assumptions, the maximum bending moment in the nut column occurred not at the end but near it, indicating that the traditional use of end-moment M0 as the design load was inadequate. Moreover, except for axial force, all other internal forces in the adjustment beam exceeded those in the nut column, providing critical insights for structural optimization. (4) Stress comparison: Calculated stress values, though slightly exceeding experimental results, remained within allowable stress limits, demonstrating the rationality of the current design. The results obtained with α=π exhibited better agreement with experimental data, further confirming the model’s reliability. [Conclusion] The nut column force transmission system of the Three Gorges Ship Lift is structurally robust. The proposed semi-infinite elastic foundation beam model proves effective and applicable for similar designs. Incorporating the Pasternak elastic foundation beam model in future studies can further enhance analytical accuracy, providing a promising direction for both theoretical advancements and engineering applications.
shiplift / nut column force transmission system / double elastic coupling foundation beam model / axial interfacial distribution force / internal force
| [1] |
钮新强. 大型齿轮齿条爬升式升船机[M]. 北京: 科学出版社, 2021.
(
|
| [2] |
钮新强, 覃利明, 于庆奎. 三峡工程齿轮齿条爬升式升船机设计[J]. 中国工程科学, 2011, 13(7): 96-103.
(
|
| [3] |
|
| [4] |
|
| [5] |
姜小兰, 曾平, 孙绍文. 三峡升船机螺母柱结构仿真模型试验研究[J]. 长江科学院院报, 2011, 28(1): 61-65.
(
Simulation model experiment, with a model scale of 1:2, is carried out to study the mechanisms of transferring force and stress state of nut column structure of the ship lift in the Three Gorges Project, and to compare the variation of stresses and deformation of each member between construction period and running period. The experiment shows that in running period the definite load end is tensioned significantly, tension stresses exist in pre embedded steel member convex teeth and grouting materials, and the tension stress values are in the allowable range of design. Under the combined action of prestress and definite load, the relationship of displacement, strain with the load is nearly linear, and the effect of transferring force among the grouting material and steel members is good. Destructive test under the condition of ignoring the prestress reinforcement effect and increasing the test load to 50% of design load shows that, the safe bearing capacity of the nut column is 0.7 times the value of the design load. It states that the prestress is indispensable.
|
| [6] |
姜小兰, 肖汉江, 孙绍文, 等. 三峡升船机螺母柱结构局部仿真试验研究[J]. 长江科学院院报, 2008, 25(4):85-89.
三峡升船机安全锁定机构采用长螺母柱、旋转锁定短螺杆系统。其结构复杂,施工难度大,国内外尚无成熟经验和设计案例可供借鉴,也无专门规范可供遵循。为此,特通过1∶1局部仿真模型对其设计部门和有关专家关心的重大技术问题,即灌浆工艺能否满足灌浆材料的密实性和流动性;灌浆材料能否传递1 500多t的巨大荷载;预应力螺栓和预应力钢筋对结构作用效果如何等,进行试验验证。试验结果表明,上述3方面的问题均能满足设计要求。
(
Long nut posts and rotary locking short rods are adopted in TGP ship lift safety mechanism. The structure is complex, difficult to construct, and moreover, there are no systematic experience, no any case and no a special specification to use for reference. There exist three important technology issues concerned by designers and experts, i.e. whether the grouting process is able to ensure the compactibility and the fluidity of the grouting materials, whether the grouting materials is able to transfer the 1 500 kN load, and how the effect of the prestressed bolts and prestressed reinforcements on framework is. Therefore, the scale 1∶1 structure model was made to simulate the above mentioned status experiments. The results of the test
|
| [7] |
魏要强, 石端伟, 朱惠华, 等. 基于CATIA的大螺杆式升船机长螺母柱安全装置的特性研究[J]. 机械设计, 2004, 21(增刊1): 232-233.
(
|
| [8] |
李智, 刘毅, 张国新, 等. 三峡升船机安全机构埋件传力机理研究[J]. 水利水电技术, 2020, 51(7): 39-45.
(
|
| [9] |
刘一凡. 三峡升船机长螺母柱传力机理计算研究[D]. 南京: 河海大学, 2007.
(
|
| [10] |
|
| [11] |
|
| [12] |
|
| [13] |
|
| [14] |
|
| [15] |
|
| [16] |
詹剑霞, 李纪虎. 三峡升船机齿条及螺母柱间隙灌浆工艺试验[J]. 中国工程科学, 2013, 15(9): 45-49.
(
|
| [17] |
DIN EN 10293—2005, Steel Castings for General Engineering Uses[S]. Berlin, Germany: DIN Deutsches Institut für Normung e.V.,2005: 9-12.
|
/
| 〈 |
|
〉 |