基于胶凝材料组成和级配设计的早强高抗裂衬砌混凝土性能研究

  • 石文广 , 1 ,
  • 尚洪彬 2 ,
  • 易孝军 1 ,
  • 赵刚 1 ,
  • 闫军南 1 ,
  • 张超 1 ,
  • 祝雯 3 ,
  • 张同生 , 2
展开
  • 1.广东粤海粤东供水有限公司,广东 揭阳 522000
  • 2.华南理工大学 材料科学与工程学院,广州 510641
  • 3.华南农业大学 水利与土木工程学院,广州 510642
张同生(1983—),男,山东济南人,研究员,博士,主要从事绿色建筑材料研究。E-mail:

石文广(1975—),男,湖南常德人,高级工程师,主要从事大型水利工程建设技术分析与管理研究。E-mail:

收稿日期: 2025-09-01

  修回日期: 2025-11-11

  网络出版日期: 2026-01-04

基金资助

国家自然科学基金项目(U24A2048)

广东粤海粤东供水有限公司技术开发项目(CF922024000002)

Tailoring Binder Composition and Gra dation for Early-Age Strength Enhancement and Crack Resistance in Tunnel-Lining Concrete

  • SHI Wen-guang , 1 ,
  • SHANG Hong-bin 2 ,
  • YI Xiao-jun 1 ,
  • ZHAO Gang 1 ,
  • YAN Jun-nan 1 ,
  • ZHANG Chao 1 ,
  • ZHU Wen 3 ,
  • ZHANG Tong-sheng , 2
Expand
  • 1. Guangdong Yuehai Yuedong Water Supply Co., Ltd., Jieyang 522000, China
  • 2. School of Materials Science and Engineering, South China University of Technology, Guangzhou 510641, China
  • 3. College of Water Conservancy and Civil Engineering, South China Agricultural University, Guangzhou 510642, China

Received date: 2025-09-01

  Revised date: 2025-11-11

  Online published: 2026-01-04

摘要

输水隧洞衬砌作为薄壁强约束结构,其混凝土在早龄期易因收缩开裂而影响耐久性。传统矿物掺合料的掺入虽可一定程度降低收缩变形,但会延缓早期强度发展,无法有效改善混凝土抗裂性能。本研究引入超细矿粉重构胶凝材料体系,调控胶凝材料的组成与级配,探究其对混凝土工作性能、力学性能和抗裂性能的影响。试验结果表明,相较于对照组(单掺15%粉煤灰,FA15),经过优化后的混凝土(掺入10%超细矿粉SL₂和10%粉煤灰,SL210FA10)3d抗压强度提高6.9%,劈裂抗拉强度提高18.0%;干燥收缩7d后有所下降,开裂风险系数下降9%以上;微观机理分析表明,超细矿粉的物理填充作用优化了颗粒堆积,液膜厚度下降6.3%,物理填充作用和火山灰活性共同促进了微观结构致密化,使界面过渡区厚度降低20%,微观弹性模量提高33%,抗裂性能显著改善。本研究通过掺入超细矿粉实现了混凝土早期强度和抗裂性能的同步提升,为输水隧洞工程实践提供了理论依据和技术支持。

本文引用格式

石文广 , 尚洪彬 , 易孝军 , 赵刚 , 闫军南 , 张超 , 祝雯 , 张同生 . 基于胶凝材料组成和级配设计的早强高抗裂衬砌混凝土性能研究[J]. 长江科学院院报, 0 : 20250795 . DOI: 10.11988/ckyyb.20250795

Abstract

The lining of hydraulic tunnels is a thin-walled, strongly constrained structure and its concrete is prone to shrinkage cracking at early age, which affects its durability. Although the incorporation of traditional mineral admixtures can reduce shrinkage deformation, it delays the development of early strength and cannot effectively improve the crack resistance of concrete. In this study, ultrafine mineral powder was introduced to optimize the composition and particle gradation of cementitious materials, and its effects on the paste's working performance, as well as concrete's mechanical properties and crack resistance, were investigated. The test results show that the 3-d compressive strength of concrete increases by 6.9%, and the splitting tensile strength increases by 18.0%. After 7 days of drying, the risk coefficient of cracking decreased by more than 9 %, the thickness of liquid film decreased by 6.3%, the thickness of interfacial transition zone decreased by 30%, the microscopic elastic modulus increased by 10%, and the crack resistance was significantly improved. In this study, the early strength and crack resistance of concrete were improved simultaneously by optimizing the physical filling effect and activity regulation of cementitious materials, which provided theoretical bases and technical support for the engineering practice of hydraulic tunnels.

[1]
钮新强, 吴永妍, 王磊, 等. 高质量建设国家水网工程的思考与建议[J]. 中国工程科学. 2024, 26(6): 108-119.

(Niu Xin-qiang, WU Yong-yan, WANG Lei. Thoughts and Suggestions on High-Quality Construction of National Water Network Project[J]. Strategic Study of CAE. 2024, 26(6): 108-119. (in Chinese))

[2]
王梦晗, 严登华, 张鑫, 等. 水网工程高质量发展若干关键问题的思考[J]. 水资源保护. 2025, 41(1): 35-41.

(WANG Meng-han, YAN Deng-hua, ZHANG Xin, et al. Thoughts on key issues for high-quality development of water network projects[J]. Water Resources Protection. 2025, 41(1): 35-41. (in Chinese))

[3]
Tao J, Zhu H, Su K, et al. Design method of a novel composite lining under high internal water pressure: An application in the water conveyance tunnel through urban areas[J]. International Journal of Pressure Vessels and Piping. 2025, 216: 105492.

[4]
Briffaut M, Benboudjema F, D Aloia L. Effect of fibres on early age cracking of concrete tunnel lining. Part I: Laboratory ring test[J]. Tunnelling and Underground Space Technology. 2016, 59: 215-220.

[5]
王浩宇, 李鹏飞, 聂鼎. 水工隧洞衬砌混凝土多尺度开裂机理及防裂技术研究进展[J]. 重庆交通大学学报(自然科学版). 2024, 43(12): 27-40.

(WANG Hao-yu, LI Peng-fei, NIE Ding. Advance of research on multi-scale cracking mechanism and anti-cracking technology of hydraulic tunnel lining concrete[J]. Journal of Chongqing Jiaotong University(Natural Science), 2024, 43(12): 27-40. (in Chinese))

[6]
方朝阳, 段亚辉, 董家领, 等. 考虑温度荷载作用的白鹤滩隧洞衬砌拆模时间研究[J]. 武汉大学学报(工学版). 2022, 55(7): 660-666.

(FANG Chao-yang, DUAN Ya-hui, DONG Jialin, et al. Study on removal time of lining formwork of Baihetan Tunnel under the action of temperature load[J]. Engineering Journal of Wuhan University, 2022, 55(7): 660-666. (in Chinese))

[7]
杨蒙, 覃茜, 杨旭, 等. 滇中引水工程隧洞衬砌施工期温控措施[J]. 长江科学院院报. 2024, 41(10): 175-182.

(YANG Meng, QIN Xi, YANG Xu, et al. Temperature Control Measures during Construction Period for the Tunnel Lining of Central Yunnan Water Diversion Project[J]. Journal of Changjiang River Scientific Research Institute, 2024, 41(10): 175-182. (in Chinese))

[8]
Moula S, Ben Fraj A, Wattez T, et al. The very early-age behaviour of Ultra-High Performance Concrete containing ground granulated blast furnace slag[J]. Construction and Building Materials. 2023, 400: 132630.

[9]
Subramaniam K V, Gromotka R, Shah S P, et al. Influence of Ultrafine Fly Ash on the Early Age Response and the Shrinkage Cracking Potential of Concrete[J]. Journal of Materials in Civil Engineering. 2005, 17(1): 45-53.

[10]
Durán-Herrera A, Juárez C A, Valdez P, et al. Evaluation of sustainable high-volume fly ash concretes[J]. Cement and Concrete Composites. 2011, 33(1): 39-45.

[11]
Ati C D. High-Volume Fly Ash Concrete with High Strength and Low Drying Shrinkage[J]. Journal of Materials in Civil Engineering. 2003, 15(2): 153-156.

[12]
Hu X, Shi Z, Shi C, et al. Drying shrinkage and cracking resistance of concrete made with ternary cementitious components[J]. Construction and Building Materials. 2017, 149: 406-415.

[13]
Hu X, Shi C, Shi Z, et al. Early age shrinkage and heat of hydration of cement-fly ash-slag ternary blends[J]. Construction and Building Materials. 2017, 153: 857-865.

[14]
Cui Y, Wang L, Liu J, et al. Impact of particle size of fly ash on the early compressive strength of concrete: Experimental investigation and modelling[J]. Construction and Building Materials. 2022, 323: 126444.

[15]
Zhang T, Yu Q, Wei J, et al. A gap-graded particle size distribution for blended cements: Analytical approach and experimental validation[J]. Powder technology. 2011, 214(2): 259-268.

[16]
Zhang T, Yu Q, Wei J, et al. A new gap-graded particle size distribution and resulting consequences on properties of blended cement[J]. Cement and concrete composites. 2011, 33(5): 543-550.

[17]
SL/T 352-2020,水工混凝土试验规程[S]. 北京: 中国建筑工业出版社, 2002.

(SL/T 352-2020, Code for Design of Concrete Structures[S]. Beijing: China Architecture Industry Press, 2002. (in Chinese))

[18]
Chen P, Wang X, Zhang T, et al. Effect of ultrafine recycled brick powder on the properties of blended cement: Hydration kinetics, microstructure evolution and properties development[J]. Construction and Building Materials. 2023, 394: 132239.

[19]
CCES 01-2004, 混凝土结构耐久性设计与施工指南[S]. 北京: 中国建筑工业出版社, 2005.

(CCES 01-2004,Guide to Durability Design and Constructionof Reinforced Structures, Code for Design of Concrete Structures[S]. Beijing: China Architecture Industry Press, 2005. (in Chinese))

[20]
Liu Y, Lu C, Hu X, et al. Effect of silica fume on rheology of slag-fly ash-silica fume-based geopolymer pastes with different activators[J]. Cement and Concrete Research. 2023, 174: 107336.

[21]
Song Y, Wang J, Huang Y, et al. Effects of varying grades/pretreatments of recycled aggregates on the development of pore structures and ITZs within reactive magnesia cement (RMC) concrete[J]. Cement and Concrete Research. 2025, 190: 107782.

[22]
曹立学, 郭君华, 张磊, 等. 混凝土早期抗裂性能测试方法综述[J]. 硅酸盐通报, 2020, 39(10): 3078-3089.

(CAO Lixue; GUO Junhua; ZHANG Lei, et al. Review of Test Methods for Early Crack Resistance of Concrete[J]. Bulletin of the Chinese Ceramic Society, 2020, 39(10): 3078-3089. (in Chinese))

[23]
Li L, Chen J, Kwan A. Roles of packing density and water film thickness in strength and durability of limestone fines concrete[J]. Magazine of Concrete Research, 2017, 69(11-12): 595-605.

[24]
hu S, Luo L, Qin Y, et al. Study on the effect of cellulose nanocrystals on the pore structure and drying shrinkage of alkali-activated recycled ultra-high performance concrete: A multifractal theory[J]. Construction and Building Materials, 2025, 463, 140113.

[25]
Zhang T, Yu Q, Wei J, et al. Effect of Size Fraction of Ground Granulated Blast Furnace Slag on Its Strength Contribution and Hydraulic Activity[J]. Advanced Scinence Letters. 2011, 4(3): 1286-1291.

[26]
Haha M B, De Weerdt K, Lothenbach B. Quantification of the degree of reaction of fly ash[J]. Cement and Concrete Research. 2010, 40(11): 1620-1629.

[27]
Fu W, Li X, Wang P, et al. Improving the mechanical performance of concrete by graphene nanoplatelets (GNP) enrichment in the interfacial transition zone (ITZ)[J]. Journal of Building Engineering, 2024, 90: 109373.

文章导航

/