PDF(973 KB)
PDF(973 KB)
水工高压隧洞围岩水泥-化学复合灌浆技术及应用
Cement-chemical composite grouting for hydraulic high-pressure tunnel surrounding rock
针对高压水工隧洞局部不良地质体中水泥浆难以充分处理微细裂隙、单一化学浆材经济性不足的问题,建立兼顾承载、防渗与施工安全的水泥-化学复合灌浆方法。对梅州、阳江、深圳和清远4座抽水蓄能电站的地质条件、水头、生产性试验、施工记录和灌后检测结果进行对比,基于水头确定性能需求、地质与结构响应约束可实施参数的双控原则,归纳适用边界、孔网、压力路径、材料及质量控制方法。工程应用表明,梅州、深圳和清远抽水蓄能电站分别验证了该技术在岩脉及断层段、断裂密集带和Ⅴ类泥化围岩中的适用性;阳江抽水蓄能电站在800 m超高水头条件下完成了8~10 MPa级灌浆。灌后透水率均可控制在1.0 Lu以内,高压水道充水一次成功。由此形成了地质定参数、材料分级选、工艺动态控制的高压复合灌浆技术,可为类似工程提供参考。
Objectives: To address the problem that single-type cement grouting cannot simultaneously achieve reinforcement and anti-seepage in local adverse geological bodies of high-pressure tunnels, and to fill the research gap that grouting parameters under ultra-high water heads lack systematic guidance, a transferable design and construction method for cement-chemical composite grouting was established. The method was intended for new pumped-storage projects where otherwise competent rock masses contain local faults, altered dikes, densely jointed zones, or microfracture networks.
Methods: Design documents, field tests, construction records, quality inspections, and initial-operation data from the Meizhou, Yangjiang, Shenzhen, and Qingyuan pumped-storage power stations were compared. The maximum static heads ranged from approximately 426 to 800 m. Rock-mass classes, fracture scales, permeability, grouting pressures, hole spacing, hole depth, epoxy properties, pressure-flow histories, lining deformation, and post-grouting permeability were jointly examined. The relationship between water head and process parameters was analyzed by separating two controls. Water head was treated as the external hydraulic demand governing anti-seepage reserve, material verification level, and target pressure range. Geological quality and lining safety were treated as internal constraints governing hole density, treatment depth, allowable pressure, pressure-rise rate, and intermittent grouting need.
Results:Composite grouting was shown to be appropriate only after rock cover, minimum principal stress, and overall stability had satisfied the applicability requirements of a rock-bearing lining. Cement grout was used first to fill medium and large fractures, restrict uncontrolled grout loss, and form a macroscopic load-transfer skeleton. Low-viscosity modified epoxy grout was then used to penetrate microcracks, weathered contacts, mud-filled interfaces, and residual seepage paths. For preliminary design, head ranges of 100~400, 400~600, and 600~800 m were associated with progressively higher material-performance requirements; however, grouting pressure was not determined by head alone. Weak or highly altered rock required closer holes, shorter stages, lower pressure-rise rates, and stricter pressure limits, whereas competent rock under an ultra-high head could accept higher terminal pressures after full-scale field verification. The verified engineering ranges were 1.5~3.0 m for row spacing, 3~12 m for normal hole depth, 8~20 m for fault-zone reinforcement depth, 0.5~10 MPa for cement grouting pressure, and 2~8 MPa for chemical grouting pressure. When the internal water pressure exceeded 5 MPa, additional verification of splitting tensile strength (not less than 10 MPa) and elastic modulus (greater than 300 MPa) of the epoxy grout was recommended. The Meizhou project adopted differentiated chemical pressures of 2~6 MPa for altered dikes and faults; post-grouting permeability was below 1.0 Lu, ultrasonic velocity increased by 3%~10%, and initial filling was successful. The Yangjiang project used 8~10 MPa cement grouting and chemical grouting up to 8 MPa under an approximately 800 m head, with pressure-flow product and lining-uplift controls. Shenzhen verified full-hole chemical grouting for holes not deeper than 7 m, and Qingyuan treated kaolinized Class V rock by pressure-limited, intermittent, same-hole composite grouting. Cement-grouted zones generally reached 2.0~3.0 Lu, whereas chemically strengthened zones could be controlled within 1.0 Lu.
Conclusions: A practical workflow was formed comprising hydraulic and geological zoning, applicability verification, treatment-object identification, material selection, productive field testing, parameter design, dynamic construction control, and multi-index acceptance. The results demonstrated that water head should define the required performance level, while geology and structural response should determine the executable process parameters. This dual-control distinction prevented both insufficient reinforcement and unsafe pressure escalation. The core innovation lies in the water-head-geology dual-control criterion and the differentiated parameter system established through multi-project comparison, which provides a quantitative basis for grouting design. The proposed workflow can guide engineers in deciding where composite grouting is necessary, how holes and materials should be selected, how pressures should be increased and limited, and how the final treatment should be verified in a new high-pressure tunnel.
抽水蓄能电站 / 高压隧洞 / 围岩防渗加固 / 水泥-化学复合灌浆 / 工程应用
pumped-storage power station / high-pressure tunnel / seepage control and reinforcement of surrounding rock / cement-chemical composite grouting / engineering application
| [1] |
靳亚东. 抽水蓄能发展研究综述[J]. 水利发展研究, 2026, 26(1): 43-49,58.
(
|
| [2] |
贾文林, 张尊华, 周梦妮, 等. 抽水蓄能选址技术方法及其发展综述[J]. 储能科学与技术, 2025, 14(12): 4672-4688.
(
|
| [3] |
宋子奇, 黄磊, 黄平, 等. 抽水蓄能电站输水发电系统方案设计比选研究[J]. 人民长江, 2025, 56(3): 24-29.
(
|
| [4] |
裴江荣, 汪小刚, 魏小令, 等. 高压水道钢筋混凝土夹心钢板衬砌研发与性能验证[J]. 水利学报, 2024, 55(3): 336-343.
(
|
| [5] |
柴建峰, 闵丽, 闫宾, 等. 影响抽水蓄能电站高压水道衬砌形式选择多因素分析[J]. 水电与抽水蓄能, 2024, 10(4): 101-105.
(
|
| [6] |
刘学山, 黄宇飞. 透水衬砌高压水道围岩承载机制与水力梯度阈值提升[J]. 水电能源科学, 2026, 44(5): 182-188.
(
|
| [7] |
饶柏京, 宋春华. 超高水头钢筋混凝土衬砌水道高压固结灌浆设计参数优化[J]. 水利与建筑工程学报, 2023, 21(6): 150-156.
(
|
| [8] |
窦金熙, 赵卫全, 路威, 等. 引水隧洞复杂裂隙围岩高压灌浆浆液扩散过程研究[J]. 中国水利水电科学研究院学报(中英文), 2023, 21(6): 565-573.
(
|
| [9] |
黄勇, 宋春华, 路威, 等. 阳江抽水蓄能电站高压固结灌浆现场试验设计及参数优化[J]. 水利与建筑工程学报, 2023, 21(2): 8-12,50.
(
|
| [10] |
刘学山, 张琪琦, 黄宇飞, 等. 抽水蓄能电站高压水道化学灌浆技术及应用[C]// 中国水利学会, 河海大学, 南京水利科学研究院. 2025中国水利学术大会论文集. 黄河水利出版社, 2025: 427-434.
(
|
| [11] |
|
| [12] |
|
| [13] |
|
| [14] |
|
| [15] |
|
| [16] |
邵晓妹, 陈亮, 曾大文. 低渗性软弱岩体环氧树脂化学灌浆与效果评价[J]. 南水北调与水利科技(中英文), 2026, 24(3): 775-784.
(
|
| [17] |
陈亮, 孙晨, 王雷雨, 等. 引水隧洞超前预处理灌浆材料研究与应用进展[J]. 南水北调与水利科技(中英文), 2024, 22(6): 1181-1188.
(
|
| [18] |
汪在芹, 廖灵敏, 李珍, 等. CW系化学灌浆材料与技术及其在水库大坝除险加固中的应用[J]. 长江科学院院报, 2021, 38(10): 133-139,147.
(
|
| [19] |
SL/T 807-2021, 水工建筑物环氧树脂灌浆材料技术规范[S]. 北京: 中国水利水电出版社, 2021.
( SL/T 807-2021, Guidelines for applications of epoxy resin grouts in hydraulic structures[S]. Beijing: China Water & Power Press, 2021. (in Chinese))
|
| [20] |
|
| [21] |
|
| [22] |
|
| [23] |
|
| [24] |
|
| [25] |
|
| [26] |
|
| [27] |
魏涛, 张健, 张达, 等. 炔属二醇表面活性剂在环氧树脂灌浆材料中的作用[J]. 长江科学院院报, 2024, 41(7): 163-167.
(
|
| [28] |
薛刚, 张绪刚, 薛双乐, 等. 快速固化低放热环氧填充料的制备及性能研究[J]. 中国胶粘剂, 2025, 34(9): 65-70.
(
|
| [29] |
|
| [30] |
|
| [31] |
|
| [32] |
苏凯, 周鑫, 郝军刚, 等. 高压钢筋混凝土岔管设计理论与应用进展[J/OL]. 工程科学与技术, ( 2024-11-22) [2026-07-17].
(
|
| [33] |
史云吏, 夏松雨, 李岩, 等. 阳江抽水蓄能电站下平洞高压灌浆施工技术[J]. 水电站机电技术, 2022, 45(11):112-115.
(
|
| [34] |
马军峰, 李发权. 深圳抽水蓄能电站不良地质体化学灌浆防渗加固试验研究[J]. 中国建筑防水, 2017, (10): 30-32.
(
|
| [35] |
史云吏. 清蓄电站中平洞不良地质段复合灌浆施工应用[J]. 水电站机电技术, 2018, 41(4): 57-61.
(
|
| [36] |
NB/T 10391-2020, 水工隧洞设计规范[S]. 北京: 中国水利水电出版社, 2021.
( NB/T 10391-2020, Code for design of hydraulic tunnel[S]. Beijing: China Wat-er & Power Press, 2020. (in Chinese))
|
| [37] |
谭文捷, 王锴, 陈程, 等. 裂隙地下水渗流及溶质迁移数学模型研究进展[J]. 南水北调与水利科技(中英文), 2023, 21(1): 190-200.
(
|
| [38] |
代薇, 杨淘, 蒲中意, 等. 基于DIC技术的修复后混凝土剪切特性试验[J]. 南水北调与水利科技(中英文), 2025, 23(2): 444-456.
(
|
| [39] |
张艳, 郭向红, 雷涛, 等. 基于SCE-jDE算法的长距离输水工程水锤防护措施优化[J]. 南水北调与水利科技(中英文), 2026, 24(1): 42-53.
(
|
/
| 〈 |
|
〉 |