长江科学院院报 ›› 2024, Vol. 41 ›› Issue (6): 164-170.DOI: 10.11988/ckyyb.20221695

• 水工结构与材料 • 上一篇    下一篇

钢渣粉与硅灰复掺水泥基材料的流变、早期水化热与强度

马超1,2,3, 姚兆龙1, 杨钊1,2,3, 王新龙1, 蒋道东1,2,3   

  1. 1.中交第二航务工程局,武汉 430100;
    2.交通运输行业交通基础设施智能制造技术研发中心,武汉 430100;
    3.长大桥梁建设施工技术交通行业重点实验室,武汉 431400
  • 收稿日期:2022-12-20 修回日期:2023-03-13 出版日期:2024-06-01 发布日期:2024-06-03
  • 通讯作者: 姚兆龙(1993-),男,安徽宣城人,工程师,硕士,主要从事高性能混凝土研究。E-mail:941010593@qq.com
  • 作者简介:马 超(1982-),男,宁夏银川人,高级工程师,硕士,主要从事岩土工程研究。E-mail:51338463@qq.com
  • 基金资助:
    交通运输行业重点科技项目(2022-ZD4-064)

Rheology, Early Hydration Heat and Strength of Cement-based Materials Mixed with Steel Slag Powder and Silica Fume

MA Chao1,2,3, YAO Zhao-long1, YANG Zhao1,2,3, WANG Xin-long1, JIANG Dao-dong1,2,3   

  1. 1. CCCC Second Harbour Engineering Company Ltd.,Wuhan 430100,China;
    2. Research and Development Center of Transport Industry on Intelligent Manufacturing Technologies for Transport Infrastructure,Wuhan 430100,China;
    3. Key Laboratory of Transport Industry on Large-span Bridge Construction Technology, Wuhan 431400,China
  • Received:2022-12-20 Revised:2023-03-13 Published:2024-06-01 Online:2024-06-03

摘要: 为缓解大量存在且利用率很低的钢渣处理难题,将其研磨成微粉置换水泥,并掺入硅灰形成一种兼顾力学性能、绿色低碳水泥基材料。基于不同配比的复掺水泥基材料体系的流变行为、早期水化热、强度与吸水率试验研究,主要结果如下:钢渣粉颗粒微形貌棱角与片状较少,替代15%水泥时可有效改善基体稠度,略微降低强度,并显著降低早期水化放热(降幅8.8%),有利于控制早期温度裂缝。复掺硅灰可有效降低材料塑性黏度与泵送压力,对需要长距离泵送的大体积混凝土或高性能混凝土,硅灰掺量可控制在5%以内。且硅灰空间填充效应与火山灰反应会增强材料密实性,显著提高强度。综上,复掺15%钢渣粉和5%硅灰的水泥基材料,不仅可以改善泵送性能,提升强度和耐久性,还能降低早期水化放热量,具有良好的工程应用前景。

关键词: 钢渣粉, 硅灰, 流变, 早期水化热, 强度, 吸水率

Abstract: To address the challenge of steel slag disposal, characterized by large quantities and low utilization rates, we prepared a green, low-carbon cement-based material with optimized mechanical properties by substituting part of the cement with steel slag ground into micro-powder and combined with silica fume. We conducted experimental studies on the rheological behavior, early hydration exotherm, strength, and water absorption of the prepared composite cement-based material system at various proportions. Our key findings are as follows: 1) Steel slag powder particles exhibits a less angular and flaky micro-morphology. When replacing 15% of the cement, steel slag powder effectively enhances matrix consistency, slightly reduces strength, and significantly decreases early hydration heat release by 8.8%, which is beneficial to the control of early temperature-induced cracking.2) Incorporating silica fume notably decreases the material’s plastic viscosity and pumping pressure. For applications requiring long-distance pumping, such as mass concrete or high-performance concrete, silica fume content should be limited to 5%. Additionally, silica fume’s space-filling effect and pozzolanic reaction enhances the material’s compactness and substantially improves strength. In summary, cement-based material incorporating 15% steel slag powder and 5% silica fume not only enhances pumping performance, strength, and durability but also mitigates early hydration heat release, demonstrating promising engineering applications.

Key words: steel slag powder, silica fume, rheology, early hydration heat, strength, water absorption

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